Do you have any of the following problems when using band saw blades?
Tooth broken?
Belt Broken?
The band saw does not last as long as it should?
Pls check
|
Malfunctions |
Rationale |
Step |
|
1>Saw belt speed too slow 2>Feed rate too fast 3>Cutting edge position 4>Loose workpiece 5>Uneven metal material 6>Too much belt tension 7>Guide block jammed against band saw |
1>rev up 2>Adjustment of feed speed 3>Adjustment of cutting position 4>Secure the workpiece 5>Checking metal hardness 6>Adjusting Tension 7>Is that the guide block corresponds to the width of the band saw |
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1>Saw belt speed is too fast 2>Saw belt tension too low 3>Damaged guide block 4>Feed rate too fast 5>Severe friction between saw belt and flange 6>Excessive belt twist 7>Improper cooling |
1>Faster band saw speeds 2>Adjusting Tension 3>Replacement of guide blocks 4>Adjustment of feed speed 5>Adjustment of saw wheels 6>Adjustment of coolant |
|
1>Cutting too fast 2>Feed rate too small 3>Cooling deficit Saw belt tension too low Inadequate sharpening of new band saws |
Adjustment speed Adjustment of feed speed Adjustment of coolant Adjusting Tension Sharpening a new band saw before use |
Technological improvements
According to the analysis of the causes of the main failures of band saw blades, the following measures have been taken to improve the technology.
- Improvement of the machine structure:
Redesign and process the structure of the guide block to solve the wear problem. At the same time, improve the adjustment range of the saw belt tension adjustment device, which can be better adapted to different working requirements.
- Adaptation of technical processing:
Specific machining process parameters, such as cutting speed, feed rate and cutting volume, are developed according to the size and number of pieces of different materials. Such adjustments can better match material properties and machining needs, improving machining efficiency and quality. In addition, there may be a reduction in cutting tool wear and an extension of their service life.
- Improvement of saw band welding process:
New fabrication processes are used to improve the weld quality of sawbands. Good weld quality ensures the strength and stability of the saw band and reduces the risk of breakage and failure. This improvement contributes to the longevity and efficiency of the saw band.
When you have a problem with your band saw blade, don't worry, we will do our best to help you solve it!
As a professional supplier, we are not only committed to producing high quality products, but more importantly, providing full support and solutions to our customers.
We are Dalian Boya tools,manufactures and distributes professional grade cutting tools worldwide for trade professionals who require superior performance and durability.
Please contact us if you have a request and we will be happy to help you!
